Structural impact on the hall-Petch relationship in an Al-5Mg alloy processed by high-pressure torsion

The evolution of microstructure and microhardness was studied in a commercial 5483 Al-5 Mg alloy processed by high pressure torsion (HPT) under a pressure of 6.0 GPa up to 10 turns. Significant grain size refinement was observed even after 1/4 turn and additional processing led to a further grain size reduction and a shift in the distribution of grain boundary misorientation angles towards higher values. An essentially fully homogeneous microstructure was reached after 10 turns with a final grain size of ~70 nm, a saturation Vickers microhardness of Hv?240 which was attained at and above equivalent strains of ~150, a relatively narrow grain size distribution and a fraction of ~80% of high-angle grain boundaries. Analysis shows the Hall-Petch plot deviates from the conventional linear relationship for samples processed through small numbers of turns but after 3 or more turns there is a direct correlation between the results obtained in HPT processing and coarse-grained sample

Evolution of microstructure and hardness in an AZ80 magnesium alloy processed by high-pressure torsion

An AZ80 magnesium alloy with an initial grain size of ?25 ?m and a hardness of Hv ? 63 was processed by high-pressure torsion (HPT) at room temperature for up to 10 turns under an imposed pressure of 6.0 GPa. After processing, the specimens were examined by optical microscopy and transmission electron microscopy and measurements were taken of the Vickers microhardness along diameters of the HPT discs. The results show that the grains are refined to ?200 nm after 5 and 10 turns of HPT and the hardness increases to Hv ? 120 at an equivalent strain of ?30. There is a saturation condition and no further hardening at additional equivalent strains up to >200

Microstructure and mechanical properties of friction stir welded joints made from ultrafine grained aluminium 1050

In order to obtain ultrafine grained structure, commercially pure aluminium (Al 1050) plates were subjected up to 8 passes of Incremental Equal Channel Angular Pressing (IECAP) following route C. Plates in different stages of IECAP were joined using Friction Stir Welding (FSW). All welded samples were investigated to determine their mechanical properties and structure evolution in the joint zone. The joining process reduced mechanical strength of material in the nugget zone, which was explained by the grain growth resulting from temperature rise during FSW. Nevertheless, the obtained results are promising in comparison to other methods of joining aluminium

Study on the Surface Modification of Nanostructured Ti Alloys and Coarse-Grained Ti Alloys

Commercial purity titanium (CP-Ti) and a Ti-6Al-4V alloy (Ti64) were processed by high-pressure torsion (HPT) for 10 and 20 turns. The HPT processing produced a nanostructured microstructure and a significant strength enhancement in the CP-Ti and Ti64 samples. After 20 turns, the samples of HPT-processed CP-Ti and Ti64 were subjected to laser surface treatments in an air atmosphere using different scanning speeds and laser powers. The surface roughness of the laser-modified samples increased with increasing laser power and this produced hydrophilicity due to a lower contact angle. After a holding time of 27 days, these samples underwent a hydro-philic-to-hydrophobic transformation as the contact angle increased from 13° to as much as 120° for the CP-Ti sample, and for the Ti64 sample the contact angle increased from 10° to 126°. In addition, the laser surface modification process was carried out with different atmospheres (air, vacuum and O2) on heat-treated but unstrained CP-Ti and Ti64 samples and the contact angle changed due to the surface element content. Thus, as the carbon content increased from 28% to 47% in CP-Ti in a vacuum environment, the surface contact angle increased from 22° to 140°. When a laser surface modification process is conducted under oxygen-less conditions, it is concluded that the contact angle increases rapidly in order to control the hydrophobic properties of Ti and the Ti alloy

Using high-pressure torsion to fabricate an Al-Ti hybrid system with exceptional mechanical properties

A novel hybrid material was fabricated from the Al-Ti system using high-pressure torsion up to 50 turns. Microstructural observations revealed intermetallic phases and mixing zones enriched in Ti, consisting of grains of ~20 nm within an Al matrix. Microhardness measurements gave values higher than in the HPT-processed bulk aluminium alloy

Superior strength of tri-layered Al-Cu-Al nano-composites processed by high-pressure torsion

This investigation demonstrates that a solid-state reaction occurs by the application of high-pressure torsion (HPT) in the production of nanostructured multilayered hybrid Al-Cu systems. Three-layered stacks of Al/Cu/Al were subjected for up to 200 revolutions of HPT under an applied pressure of 6.0 GPa. Microstructural and mechanical properties analysis were carried out after HPT using X-ray diffraction, scanning and transmission electron microscopy, energy dispersive spectrometry (EDX), microhardness measurements and tensile tests. The SEM observations revealed the formation of a multi-nano-layered structure in the whole volume of the disks. Further investigations with the use of TEM demonstrated that each nano-layer consists of nano-grains having sizes of about 20 nm. Analysis by XRD and selected area electron diffraction (SAED) confirmed the formation of intermetallic CuAl2 and Cu9Al4 phases in the layered structures. The experiments also showed a significant improvement in microhardness (up to ~450 Hv) and tensile properties (over 900 MPa of UTS after 200 turns) when compared to both Al-1050 and 99.95%Cu alloys in the initial state and after HPT processing. The results demonstrate that HPT offers an outstanding opportunity for producing novel nanostructured Al-Cu multilayered composites having unique mechanical properties

Enhanced grain refinement and microhardness by hybrid processing using hydrostatic extrusion and high-pressure torsion

An investigation was conducted to examine the microstructure and mechanical properties of an Al-5483 aluminium alloy subjected to a hybrid severe plastic deformation (SPD) process consisting of hydrostatic extrusion (HE) followed by high-pressure torsion (HPT) for up to 10 revolutions. The results are compared with those for samples processed separately by HE or by HPT. Microhardness measurements were taken on cross-sectional planes of the HE billets and on the HPT disks and in addition the microstructures were examined using transmission electron microscopy. The results demonstrate that the hybrid process of HE+HPT induces additional grain refinement when compared with HPT with average grain sizes of ~60 and 90 nm, respectively. Also, a significantly higher fraction of high-angle grain boundaries (HAGBs) was present after HE+HPT and the beneficial role of HE pre-processing was also apparent in the microhardness measurements. After the hybrid process, the microhardness saturated at Hv ≈ 255 which is higher than after either HPT (Hv ≈ 235) or HE (Hv ≈ 160). A linear Hall-Petch relationship was maintained for coarse-grained and SPD-processed samples with high fractions of HAGBs (above 70%) while samples with higher fractions of low-angle grain boundaries showed a significant deviation from linearity

Corrosion Behavior of Cold-Formed AA5754 Alloy Sheets

In this work, the influence of bending an AA5457 alloy sheet and the resulting microstructural changes on its corrosion behavior was investigated. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to perform detailed microstructural analyses of the alloy in its original form and after bending. After immersion in naturally-aged NaCl under open-circuit conditions (0.5 M, adjusted to 3 by HCl), post-corrosion observations were made, and electrochemical polarization measurements were performed to investigate the corrosion mechanisms occurring on both surfaces. The results showed that the corrosion of AA5457 is a complex process that mainly involves trenching around coarse Si-rich particles, crystallographically-grown large pits, and the formation of multiple tiny pits around Si-rich nanoparticles. The experimental data showed that bending AA5457 changed the shape and distribution of Si-rich coarse particles, cumulated a higher dislocation density in the material, especially around Si-rich nanoparticles, and all of these factors caused that corrosion behavior of the AA5754 in the bending area was lowered